Manufacturing Process

Manufacturing Excellence

Swiss technology meets traditional expertise in our state-of-the-art facility

Our Process

From Farm to Table

Every grain goes through 6 stages of meticulous processing to ensure premium quality

1

Raw Material Selection

We source premium quality paddy directly from trusted farmers in Basmati-growing regions. Each batch undergoes rigorous testing.

2

Cleaning & Destoning

Advanced cleaning machines remove dust, chaff, and foreign materials. Destoners eliminate stones and metals with precision.

3

Hulling & Polishing

Modern hullers remove the outer husk. Polishing machines give rice a shiny appearance while retaining essential nutrients.

4

Buhler Sortex Processing

Our Swiss Buhler Sortex optical sorter uses AI and high-speed cameras to detect and remove defective grains with 99.9% accuracy.

5

Grading & Sorting

Rice is graded by size and quality. Color sorters remove discolored grains, ensuring only perfect grains proceed to packaging.

6

Packaging & Storage

Rice is packaged in food-grade, airtight bags. Climate-controlled warehouses maintain optimal temperature and humidity for storage.

Our Technology

Swiss Precision Engineering

Buhler Sortex Machine
Swiss Made

Buhler Sortex E-Series Optical Sorter

The heart of our quality control process. This Swiss-engineered machine represents the pinnacle of optical sorting technology, using artificial intelligence and high-resolution cameras to inspect every grain at microscopic levels.

High-Speed Imaging

4,000+ images per second analysis

AI Technology

Deep learning algorithms for defect detection

Accuracy

99.9% defect removal accuracy

Speed

Processes 8 tons per hour

Key Features:

  • Dual-camera system for comprehensive inspection
  • Advanced ejection system with 256 nozzles
  • Real-time monitoring and analytics
  • Energy-efficient operation
  • Hygienic, easy-to-clean design

Modern Milling Machines

State-of-the-art milling equipment for gentle processing that preserves grain integrity and nutritional value.

Color Sorters

Advanced color sorting technology to ensure uniform color and remove any discolored grains.

Automated Packaging

Fully automated packaging lines that ensure precise weight measurements and hygienic sealing.

Quality Assurance

Rigorous Quality Checks

Laboratory Testing

Moisture, purity, and quality analysis

Grain Analysis

Length, width, and elongation testing

Aroma Testing

Traditional aroma evaluation

Final Inspection

Quality certification before dispatch

Our Quality Standards

ISO Certified Processes
HACCP Compliance
Food Safety Certified
Regular Third-Party Audits

Experience Swiss Precision

See how our advanced technology creates superior quality rice

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